SUNTECH Warp Beam Lift Trolley Solves Efficiency Problems for Textile Industry

Most traditional textile factories run 24 hours a day, which results in production workers working at night and on weekends. Many operators work on rotating shifts, which can cause sleep disturbances and other stress due to the constantly changing work schedule. Overtime during peak production periods is common for these workers. Management and administrative support staff usually work 5 days a week for 40 hours in an office environment, but some employees may work longer hours.

The working environment and conditions are poor. Most production workers, including front-line managers and supervisors, spend most of their time on rotating shifts in or near the production workshop. Some factories have high noise levels, possible airborne fibers and odors, but most modern facilities are relatively clean, well-lit, and well-ventilated.

In appropriate situations, workers need to use safety shoes, protective clothing, masks, and earplugs. In addition, new machine designs have additional protections, such as noise shields. Nevertheless, many workers in the textile production industry have to stand for long periods while operating bending machines, and noise and dust are still a problem in some factories. Clothing manufacturing operators often sit for long periods and lean against machines. Another concern for workers is injuries caused by repetitive motions. The implementation of modular units and specially designed equipment reduces the pressure of repetitive movements and reduces potential health problems.

Due to the poor working conditions in traditional manufacturing factories, workers' productivity is low, and the error rate is high. As artificial wages continue to rise, excessive reliance on manual operations not only leads to low production efficiency but also increases costs, causing a large number of orders in the clothing industry to shift to countries with lower labor costs. However, if companies can achieve high automation and use intelligent facilities and equipment, they can not only improve production efficiency but also reduce reliance on manual labor and reduce costs, while maintaining competitiveness within the industry.

To maintain competitiveness and reduce reliance on labor, many textile manufacturing companies have started using advanced machinery to improve productivity and fundamentally change the nature of their employees' work. New technologies also lead to more and more technical training for workers in the entire industry. Computer and computer-controlled equipment help with many functions, such as design, plate-making, and cutting. Other emerging technologies that improve factory efficiency include wider looms and computerized equipment.

Some companies respond to increasingly fierce competition by merging with other clothing companies and entering the retail market. They also use computer-aided design systems for "product life-cycle management," under which potential new fashions can now be spread around the world via the internet. These changes may help the manufacturing industry cope with increasingly fierce competition and continue to supply textile products to global consumers at acceptable costs.

The use of intelligent equipment and production lines is a must for the development of textile companies and an important method for maintaining international competitiveness.

SUNTECH Textile Machinery has developed and produced an electric warp beam lift trolley to address the problem of labor shortages. With 50 years of design experience and technological accumulation, the electric axis car has a precise mechanical design, allowing the mechanical parts to precisely remove the warp and weft axis from the loom and seamlessly load them onto the axis car, smoothly transporting them to the axis warehouse. Then, through the mechanical lifting process, the warp and weft axis are loaded onto the axis warehouse. The axis car is responsive, works smoothly, is easy to operate, has a large loading capacity, and requires fewer transportation times, adapting to various working environments. It makes up for the shortcomings of manual handling, can reduce the labor intensity of textile industry workers, improve work efficiency, greatly reduce labor costs, and improve production results and product quality.

SUNTECH electric warp beam lift trolley technology is very mature, with more than 5,000 customers and more than 15,000 successful cases worldwide. According to customer feedback, one electric axis car can improve handling efficiency by more than 50%, save more than 60% of labor and costs, and save several hundred thousand dollars annually.

The installation of the warp knitting frame on the machine follows standard procedures, where the frame, the warp stopper and the contact rods, or the entire warp stopper set, are installed in the correct position on the loom. SUNTECH electric warp beam lift trolley has the following advantages:

• Gel battery - maintenance-free
• Electronic pulse steering for smooth starting and braking.
• Automatic expansion of lateral support roller movement.
• Electric drive can automatically and quickly raise the warp beam to a fixed position.
• The warp frame installation device is equipped with parallel guide rails.

The warp frame installation device: the hanging arm of the warp frame will remain balanced to ensure even warp tension.

SUNTECH electric warp beam carrier can intelligently transport a large number of fabric rolls, fabrics, weaving shafts, and warp beams. It has a small footprint, large capacity, fast transportation speed, flexible movement, stable transportation, and easy loading and unloading. It has strong adaptability to the site and helps to achieve efficient production through electrification and intelligent warp beam lift trolleys, reducing labor costs and improving the profitability of the textile industry. For further information, please do not hesitate to contact us.