SUNTECH ST-Thinkor: AI Automated Visual Inspection System

 

Fabric inspection becomes an essential process in the textile process. Fabric inspection is one of the finishing processes of the blank fabric. In accordance with the national standards or industry standards for the inspection of grey fabric, the appearance of the quality of grey fabric inspection by horse. To gaze detection of fabric yarn defects, weave defects for scoring, make the corresponding mark, prompting repairable weave, not repairable weave defects, cumulative reduction and one-time reduction of information, the continuity and sudden defects in a timely manner to inform, follow up inspection.

But the traditional manual fabric inspection, not only the cost is too high, and more time-consuming. The inspector can generally detect only about 200 defects per hour, and beyond this range, it is easy to produce missed inspections and misjudgments. General traditional loom 500 sets of three shifts need to allocate 2.5 cloth inspectors, 2.8 cloth repairers, but also with the corresponding sampling personnel and other auxiliary personnel, labor costs are high. And manual fabric inspection has certain technical requirements and vision requirements for inspectors. Long-term vision concentration, easy to lead to eye fatigue, increasing the probability of workers suffering from occupational diseases.

If the intelligent fabric inspection machine for fabric inspection, not only can significantly improve the efficiency and accuracy of fabric inspection, but also can reduce the cost of labor and time. The speed of fabric inspection can generally reach more than 120m/min and up to 300m/min, the testing speed can be adjusted according to the need, and the actual inspection speed is related to the machine width and defects.

9 Things You may Curious about SUNTECH ST-Thinkor（AI Automated Visual Inspection System）

1. Where the AI Automated Visual Inspection System Applied?

The AI Automated Visual Inspection System has found widespread application across multiple industries, including fabric production, garment manufacturing, home textile production, electronic and industrial glass fiber production, automotive interior and AIrbag, and non-woven fabric production, among others. Additionally, its versatility allows for seamless integration with various machinery, such as normal fabric looms, glass fiber looms, fabric inspection machines, laminating machines, stenter machines, shrinkage machines, and nonwoven machines.

2. What kind of Fabric Can be inspected by the AI Automated Visual Inspection System?

The AI Automated Visual Inspection System is versatile and can be applied to a wide range of monochrome fabrics, including but not limited to denim, wool, chemical fibers, cotton, leather, automotive interiors, glass fibers, AIrbags, and nonwoven fabrics.

3. What Types of Defects can be Detected?

The AI Automated Visual Inspection System is equipped with advanced technology that enables it to identify an extensive range of defects, including broken ends, broken filling, knots, holes, dirt, fuzziness, weft shrinkage, and many more. Its seamless ability to detect any type of irregularities guarantees high-quality production and customer satisfaction.

4. What is the Inspection Accuracy by Our System?

0.1mm accuracy can be achieved, which can be customized according to actual requirements

5. What is the Detection Rate can be Reached by Our System?

The detection rate of the system is exceptional, reaching up to 95%. Furthermore, the system has the capability of continuously learning and enhancing its defect identification processes, leading to an optimized flaw detection mechanism.

6. What is the Most Inspection Speed?

Customers can choose the ideal cloth inspection speed according to their specific application requirements. The system comes with advanced 50-megapixel high-speed cameras that offer exceptional imaging capabilities. Presently, it is capable of delivering fully automated inspections at speeds of up to 150 mm/min, while providing continuous 24-hour real-time monitoring of textile fabrics throughout the entire range.

7. How many Cameras will be Equipped?

A corresponding number of cameras are equipped according to the width of the fabric and the required inspection accuracy. For example, 1.5m width fabric can be covered by four high-speed cameras, achieving a fully automatic inspection with an accuracy of 0.4mm at a speed of 60m/min. Increasing the quantity of cameras can achieve higher required inspection speed and accuracy

8. How to manage the Defects Reporting?

Defect reports can now be conveniently saved and traced using our centralized management system. It has advanced information-sharing functions that allow users to acquire data from various detection systems via a central computer, ensuring accurate and timely reporting.

Included in the report are the following essential details:

(1) Type of defect, defect score, coordinates, and their corresponding location on the defect map;

(2) Comprehensive information about the fabric roll, such as production date, fabric type, length, width, and the responsible person, as well as all production and fabric-related detAIls.

With our efficient defect reporting system, you can easily identify the source of the problem and take corrective action to improve the quality of the fabric.

9. Can it Communicate with Erp or Mess?

SUNTECH AI Automated Visual Inspection System boasts excellent compatibility with a range of top-tier factory management software, including ERP and MESS. Its integration with these systems ensures customers receive comprehensive management tools, allowing for the easy display of coordinates and defect images. By incorporating this data into a fabric defects map, our product optimizes cutting and enhances overall performance.